Nearly 30 years navigating the gap between Lean methodology and operational reality. Selective engagements — workshops, advisory work, and project reviews — for teams who already know what good looks like and need help making it stick.
"The hardest part of the job isn't the tools. It's the people. And that's exactly where most transformations fall apart."Mark Fairclough — The Lean Gap
Engagements are kept selective so the work gets the attention it deserves. Each is designed to address a specific point in the transformation journey — not a generic audit, not a cookie-cutter workshop.
A structured half-day or full-day session for Lean and CI teams focused on the human side of transformation — navigating resistance, re-engaging disengaged sponsors, and building the conditions that make improvement stick.
Ongoing advisory support for a transformation initiative — helping a CI lead, operations manager, or senior leader think through the hard questions, navigate the politics, and make better decisions in the field.
A focused diagnostic of a stalled or underperforming transformation — identifying the real blockers, not just the surface ones, and providing a clear-eyed assessment of what needs to change and in what order.
"As a young operations manager, working with Mark was a pivotal part of my leadership journey. He led us through Lean and CI principles with an equal grasp of theory and practical reality. The CI tools, visual management systems, and lean thinking he instilled have become non-negotiables in how I lead. I'm incredibly grateful for the opportunity."
No pitch, no sales process. Tell me what you're dealing with and I'll give you an honest response about whether — and how — I can help.
I read every message and respond to all of them.
Mark Fairclough
Founder, The Lean Gap · Franklin, Tennessee
Before I was a Lean practitioner, I ran a business — General Manager of an $18 million operation in Perth, Australia. I know what it feels like to be the person under pressure, not just the consultant standing in front of them.
I spent 12 years in sales learning how people resist, decide, and change. The next 16 years deploying Lean inside Rio Tinto, Alcoa, and BlueScope Steel — learning what actually moves the needle when the methodology meets reality.
Engagements are selective. That's not a sales tactic — it's how I make sure the work is done properly. I take on a small number at a time and I'm honest when something isn't the right fit.
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